东莞市海博涂装科技有限公司

Toy automatic spraying robots are widely used in the field of spraying various small workpieces on toy mobile phone casings. Its use has significantly improved the working environment, production efficiency and product quality. The automatic toy spraying robot integrates the functions of automatic spraying, automatic mold changing, and automatic mold washing, which greatly reduces manpower and improves production efficiency. The spraying area uses a four-axis spray manipulator to realize spraying actions on various complex surfaces. There are multiple spray modes to choose from. The cleaning area uses a three-axis cleaning manipulator to have at least two cleaning tracks. The copper mold can be cleaned by vibration cleaning and blowing up and down. Clean the copper mold surface. The automatic toy spraying robot adopts a dual-station work area design. Cleaning and spraying do not interfere with each other, which greatly improves production efficiency. The fully enclosed dust-free automatic spraying operation does not have any nose-touching odor.
The company has mastered all the key technologies of the toy automatic spraying robot and has a professional R&D team that can reconfigure the robot according to the special requirements of customers, change the mechanical size, customize the clamping mold spraying robot, etc.
The toy automatic spraying robot produced by our company has three major characteristics: high efficiency, energy saving and environmental protection. It not only meets the requirements of high efficiency, but also achieves energy saving, environmental protection and maintains a stable and sustainable development strategy.
Efficient
This robot uses super mechanical automation (automatic spraying, automatic mold changing, automatic mold washing, etc.) to replace the complicated traditional manual mold setting and spraying operations. Spraying and mold washing can be carried out at the same time to achieve uninterrupted production. Spraying multiple workpieces at one time increases efficiency several times. And stable machinery ensures consistent quality and yield.
Energy Saving
This machine is not only small in size and occupies a small area, but also integrates automation functions with its maximum power. It also reduces the consumption of raw materials, greatly saves energy, and plays an energy-saving role. .
Environmentally friendly
The toy automatic spraying robot produced by our company adopts a dual-station working area design and a fully enclosed dust-free automatic spraying operation to isolate the paint dust from the external environment and remove the paint dust from the spraying area through the exhaust system Extraction ensures an odorless, clean and environmentally friendly working environment.
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Technical parameters
Model
No.
Weight
Weight
Specifications
Specifications
Power supply
Maximum power
Working air pressure
Extraction
Air rate
Cubic meters
Spraying range
*
Spraying manipulator

Axis
Scope
Scope
Cleaning manipulator

Axis
Scope
Scope

Axis
Scope
Scope

Axis
Scope
Scope

Axis
Scope
Scope
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Axis
Range
Range

Axis
Range
Range
Degree or degree
Vibration frequency speed

Comparison table of two toy automatic spraying robots and traditional manual mold setting
Project
Traditional manual mold setting
Toy automatic spraying robot
Spraying method
/> Mold spraying and cleaning of molds are all done manually and cannot be done at the same time.
The robot automatically completes a series of actions such as feeding the mold, spraying, changing the mold, washing the mold and blowing it dry. Among them, spraying and mold washing are carried out at the same time, allowing workers to carry out uninterrupted continuous production. Saves time on mold washing. The machine sprays stably and at high speed. Greatly improve efficiency.
Production efficiency
Spraying a single piece is inefficient.
The spraying efficiency of multiple pieces at one time is several times that of traditional manual spraying.
Product Quality
The probability of direct contact of human hands with oil on the workpiece is high, poor quality and stability, and low pass rate.
Automatic robot operation reduces human hand contact, making the surface of the workpiece clean and less prone to oil stains. Stable machinery ensures consistent quality.
Amount of paint used
When spraying a single piece manually, the amount of oil used is difficult to control due to human factors such as the proficiency of the personnel. The amount of oil consumed is high and the quality is unstable.
Spraying multiple pieces at one time, the atomization switch and oil volume can be controlled. Stable mechanical action and fixed-point spraying ensure uniform oil volume and reduce paint loss.
Working environment
The working environment of traditional spray tank exhaust system cannot be improved immediately in personnel-intensive operations.
Multiple air purification systems create a good working environment.
Hazardousness
Paint dust suspended in the air and unable to be dealt with in time will greatly harm the operator's health and make the operator extremely susceptible to occupational diseases.
The safety door dust cover and protective window isolate the paint dust in the spraying room to avoid the adverse effects of paint dust on the operator.
Bacterial infection
If the workpiece is in direct contact with multiple people, the probability of bacterial infection is high.
The automatic operation of the robot reduces human hand contact and keeps the surface of the workpiece clean with a low bacterial infection rate.
Environmental pollution
Paint and other harmful gases are discharged to the outside world, causing serious environmental pollution.
Hazardous substances such as paint dust are processed centrally to reduce environmental pollution.
Operator
Professional spray painting master technical work.
There are no technical requirements for ordinary employees.